utrasonic cutting anD welding for Textiles - Filtration - Awnings - Food - PV modules - Plastics - Non-ferrous metals

Wire splicing

Our wire splicer makes the lowest resistance, most reliable electrical connections possible. A microprocessor ensures perfect welds every time. Under controlled pressure, this wire splicer system quickly produces a true solid-state metallurgical bond…without melting the wires or producing arcs, sparks, or fumes. No longer do you have to clip, solder, crimp, or dip to make high-quality, high-strength wire connections.

Tube closure

Our Tube Terminator pneumatically pinches off and ultrasonically
seals tubes that are charged with coolants, fluids or gases.
The one-step process is achieved in seconds. With the ability to
crimp and seal copper tubing, without brazing, the Tube Terminator creates an airtight bond, which results in fewer defects, and decreases production time.
The Tube Terminator's ergonomic design allows the operator to
make precise crimps and airtight seals. It is a portable, hand-guided
unit, and weighs less than 30 pounds (14kg), making it ideal for spot welding on large parts that bench welders can't accommodate. It can be hung with a counterbalance for greater manoeuvrability, and is adaptable for robotics use.
The ultrasonic Tube Terminator seals tubing to a preset thickness
(usually to single-wall thickness), which eliminates leakage problems that may occur with conventional sealing methods requiring heat, fluxes, solder or filler materials. Integrating the Tube Terminator into production lines provides a cost-effective assembly method that can help save money on labour and consumables.

Foil splicing

Our foil splicer 50 kHz is the fastest and cleanest way to join aluminium foils up to 150 µm; it consists of a power unit with a solid-state frequency converter, a welding head and a rotating disk tip which traverses the width of the foil at speeds up to 4,5 m per minute. Welding rate depends on the thickness and type of alloy being joined. It can be easily fitted to most foil mill separating and splicing machinery. The splicer produces fine ultrasonic seam welds with effective metallurgical and dimensional characteristics similar to the original metal foil. This facilitates additional foil processing such as rerolling, laminating and printing.

Spot welding

Our spot welder, a computerized ultrasonic system that can perform spot welds, as well as wire-to-terminal and wire-to-wire welding in a single pulse. Designed for ease of operation, the system features a digital display that allows the selection of welding modes by time, total energy or final weld thickness. The SonoWeld series also allows the operator to input an acceptable range of settings to ensure automatic 100% quality monitoring